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With PepperNutz small-batch hot sauce co-packing solutions, we can custom craft small-batch creations with just about any type of sauce recipe you have (e.g. hot sauces, barbecue sauces, wing sauces, etc.). Our hot sauce wizards will not only craft your sauces in a regulated environment, but we can also help with recipe development and safety and stability testing (e.g. nutrition analysis, shelf stability, scheduled process certifications). We can also provide resources if you wish to establish those on your own.
We source top quality fresh ingredients to support all of our production projects and work with you to customize your bottling needs. Our success is measured by your success, so our Production and Marketing Managers work with you every step of the way to ensure we deliver best-in-class service and products.
We understand small and mid-sized businesses because we are one too. We provide quality brewing services in a regulated production environment using 100 gallon kettles. Our production model is scalable so we can cater to customers just starting out or upscale production to meet the needs customers fulfilling larger retailer and industrial contracts.
Once we finalize brewing and the hot/cold bottle filling, we apply the heat-shrink safety seals and custom designed labels (whether designed and printed by our team or yours), and stamp lot-codes on the bottles. If needed we can also stamp "best-by" or "sell-by" dates on the bottles. We then pack the orders and ship them to you all ready to hit the shelves.
Depending on your distribution and fulfillment needs, we will ship your finished products where ever you need them to go. This may include our standard 12-pack corrugated boxes, case-stacked pallets, or industrial totes. The point is, will work with you to ensure you get exactly what you need, when you need it, and where you need it.
Our Production Manager takes your recipes, with confidentiality, and up-scales the measurements to fulfill your bulk production needs. Our spice-masters will provide recommendations for improvement, advice for shelf-stabilization, etc., to make sure your recipes are ready for market.
We then blend the final recipes in our state-of-the-art equipment and work with you to fine tune coloration, granularity, weight/measures, and most importantly taste. We then provide samples for your inspection and once approved, the final ingredient lists are provided for label designing.
Once the recipe blending and label printing is finalized, we package your custom seasoning, spice or rub creations in your choice of container and cap, and apply heat-seals and labels. Depending on your needs, we'll ship your finished products where ever you need them to go.
Our Custom Sauce Co-packing Program is designed for customers who have their own hot sauce / BBQ sauce / wing sauce / etc. recipes which they would like produced in larger volume. Co-Packing estimates cannot be quoted upfront without knowing the details of your recipes, but we can start by explaining the minimums so you can see if this fits in with your expectations and budgets. We brew in small-batch 100 gallon kettles and typically bottle hot sauces in 5oz. woozy bottles. This scenario would net approximately 2,500 bottles of finished product. We can sometimes brew in lesser amounts depending on the recipe.
To be able to provide production quotes for recipes, we will need your recipe, nutrition analysis results, and scheduled process authority (shelf stability) for each recipe - if completed. If you are not that far along in the process, then PepperNutz can help you from beginning-to-end. Our start-up program completes those essential processes and once completed we can then provide you a production quote. If you already have the lab testing completed, then we can provide production quotes more quickly.
Our start-up sauce development program is approximately an $1,800 investment and lower variations are available as well depending on how far along in the process you are. The holistic process typically takes about a month depending on the time of year. The start-up program fee includes:
To get started we will first perform a no-cost review of your recipe and cooking process to see if your recipe/s are a good fit for our production processes. We will need the following to be able to review any recipes:
For additional information or to begin this process, please submit an inquiry using the form below or call us @ 1-855-PEP-NUTZ.
Our Custom Seasoning and Rub Co-packing Program is designed for customers who have their own seasoning recipes which they wish to have produced. Co-Packing estimates cannot be quoted upfront without knowing the details of your recipes, but we can start by explaining the minimums and how our initial recipe sample development process works, so you can see if this fits in with your expectations and budget.
The start-up development fee is $85 plus materials (raw goods and packaging), which is typically about $30, but can vary depending on the type of materials required and how much of a sample you desire. PepperNutz will custom blend almost any dry seasoning recipe (assuming any unique ingredients can be sourced) and provide up to 3 unique packaging size samples.
Customers must provide:
Customers will receive:
Once this process is completed, we are ready for production. This program can also be used for co-packing of our bulk snacks. For additional information or to begin this process, please submit an inquiry using the form below or call us @ 1-855-PEP-NUTZ.